Hangcha Forklifts Fault Codes

Fault codes for Hangcha electric forklifts, from Hangcha service-manual controller tables. 35 codes.

CPD J-series electric - lift (oil pump) controller, LED codes

CodeFaultMeaning
1,1EEPROM defectiveEEPROM defective (lift controller LED code 1,1).…
1,2Hardware defectiveHardware defective (lift controller LED code 1,2).…
2,1Low voltageLow voltage - battery voltage is too low (lift controller LED code 2,1).…
2,2Lifting lockLifting lock - the lifting-lock function of the controller has been triggered (lift controller LED code 2,2).…
2,3Order fault (startup lockout)Order fault / startup lockout (lift controller LED code 2,3).…
3,2Contact errorContact err - main contactor fault (lift controller LED code 3,2).…
3,3Pre-charge faultPre-charge fault (lift controller LED code 3,3).…
3,4Contactor not installed or not closingThe contactor has not been installed or does not close (lift controller LED code 3,4).…
4,1Low-voltage protectionLow-voltage protection - battery voltage is lower than the LOVOLT CUTBACK set value (lift controller LED code …
4,2Over-voltage protectionOver-voltage protection - the battery voltage is too high (lift controller LED code 4,2).…
4,3Temperature protection (over/under-temperature)Temperature protection - controller over-temperature or under-temperature (lift controller LED code 4,3).…

CPD10/15/20/25/30/35J C1, CPD10/15/18/20/25/30/35J C2, CPD40/45/50J C2 electric - traction (tow) controller, LED code / programmer LCD

CodeFaultMeaning
1,2HW FAIL SAFE - self-test or watchdog faultHW FAIL SAFE (display shows HW FAIL SAFE1-2-3) - controller self-test or watchdog fault.…
1,3M-SHORTED - internal M- short to B-M-SHORTED - internal M- terminal shorted to B-.…
FIELD OPENField winding faultFIELD OPEN - motor field winding fault.…
ARM SENSORArmature current sensor faultARM SENSOR - armature current sensor fault.…
FLD SENSORField current sensor faultFLD SENSOR - field current sensor fault.…
2,1SPEED CONTROL FAULT - VSC signal out of rangeSPEED CONTROL FAULT - the VSC (speed control) signal exceeds its range.…
2,3START LOCKOUT - starting sequence wrongSTART LOCKOUT - the starting sequence is wrong.…
3,1CONT DRVR OC - contactor driver output overcurrentCONT DRVR OC - contactor driver output overcurrent.…
3,2MAIN CONT WELDED - welded main contactorMAIN CONT WELDED - the main contactor is welded (stuck closed).…
3,3PRECHARGE FAULT - internal voltage too low at startupPRECHARGE FAULT - internal voltage is too low at startup.…
3,4MISSING CONTACTORMISSING CONTACTOR - a contactor is missing or not connected.…
CONT DNCMain contactor did not closeCONT DNC - the main contactor did not close.…
4,2OVERVOLTAGEOVERVOLTAGE - battery overvoltage shutdown.…
4,3THERMAL CUTBACK - over/under-temperature cutbackTHERMAL CUTBACK - controller over-temperature or under-temperature cutback.…

Electric models with separately-excited (SepEx) DC controller, codes displayed with a leading dash

CodeFaultMeaning
-01No seat switch inputTranslated from Chinese source: no seat switch input signal.…
-02Forward direction switch closed at power-onTranslated from Chinese source: the forward direction switch is already closed when the truck is first powered…
-05Start switch or brake switch not closedTranslated from Chinese source: the start switch or brake switch has not closed.…
-07Accelerator input voltage too highTranslated from Chinese source: accelerator input voltage is too high.…
-09Forward and reverse switches closed simultaneouslyTranslated from Chinese source: the forward and reverse direction switches are closed at the same time.…
-15Battery voltage too low or control card out of adjustmentTranslated from Chinese source: battery voltage is too low, or the control card is out of adjustment.…
-16Battery voltage too high or control card out of adjustmentTranslated from Chinese source: battery voltage is too high, or the control card is out of adjustment.…
-41Thermal protection open or transistor overheatedTranslated from Chinese source: thermal protection is open, or the transistor temperature is too high.…
-51Capacitor voltage too low before contactor pull-inTranslated from Chinese source: before the contactor pulls in, the voltage across the capacitor is too low.…
-67Armature current exceeds transistor current limitTranslated from Chinese source: armature current exceeds the current limit of the armature transistor.…

Every entry names its source on its own page. Always confirm in the service manual for your exact model.